Friday, February 19, 2016

MIRAMAR BEACH, FL: Little House Gets Left Behind!

It's been an interesting week, though sometime frustrating.  Life on the road can be that way with new adventures and also some setbacks, at any turn on the map.

 Tuesday, Feb. 17 - We had Little House ready for service at 7:30 A.M.  Unfortunately, we were told no sewer clean out while in the work bay.  A call to the septic company ended up with  a cancellation since they couldn't get here before Thursday. After 2 weeks of "camping" at the Cummins Power South center in Orlando, they finished up our repair job and sent us on our way Tuesday at closing time.  We took off for the Florida panhandle with the first stop scheduled to be only 20 miles west of Orlando, in a KOA in Apopka.  On the way there a dash board idiot light showed "DPF Regen".  The Diesel Particulate Filter is part of the emissions suppression system - the diesel equivalent of a catalytic converter but about 4 times the size.  The alarm simply means that the DPF needs "regeneration" which occurs automatically.  The process burns diesel fuel in the filter to burn the particulates out of the filter by and takes roughly 45 minutes.   We got to the campground before it finished so we let the coach run for a while - but it never did finish.    Checking documentation it indicated that it would resume automatically when we hit the road again. 

Wednesday, Feb. 18 -  We hit the road again late Wednesday morning to head to the panhandle for some previously scheduled business appointments, but after a few miles the alarm went to the second level which basically says you need to complete a regeneration within the next hour or so.  Almost immediately we also got a yellow "Check Engine" idiot light.   Checking documentation again  Hank found that if you are not able to load the engine (we were on local roads) you should do a  "stationary regeneration".  He called the Cummins shop and they agreed that was what was needed - basically you park, set the brake, put the transmission in neutral, and the process starts automatically - indicated by an significant increase in engine RPM.  But that didn't happen!

Time for a call to the main Cummins Support center which resulted in verification that it needed to go back to the shop - and they "suggested" that the shop did not do all that they should have when they replaced the turbo.  They said it was safe to drive the short 15 miles back unless the reg "STOP ENGINE" idiot light came on - in which case we should pull off the road and shut down ASAP.  And of course the engine also may go into a reduced power state (sometimes called "limp mode") where you can only muster about 5 mph.  Luckily that never happened but there was a definite lack of power which felt like the turbo was not working again.

Back at the shop at about 2 P.M., we were told they could not possibly even look at it until Wednesday.  After some "warm" discussion they agreed to bring someone in early (6:30) on Thursday  to look at the problem. 

 Thursday, Feb. 19 - The technician arrived about 7 A.M. and hooked his test set up and read the codes - then returned to the building.  About 8:00 we were told that the turbo actuator also needed to be replaced and the warranty company had already been called.  We  had heard from other sources that Cummins recommends (but warranty companies disagree) that if a turbo is replaced the actuator should be replaced at the same time because it is likely to fail in short order.  The tech working on our coach had also told  Hank this happens about 20% of the time so it was what he expected before even reading the codes. Due to our tight schedule, Hank called the warranty company to ask them to call me as soon as possible and let us know if it could be added to the work already done, and if an inspection would be required (which could easily add a days delay). He was informed that they can not call the customer to provide any information - they only report their decisions to the service department.  He asked if they had any idea when that might be they said claims were reviewed in the order in which they were received.  He asked again if they had any idea when that might be and was told it could take up to 24 hours to review a claim. 

We have business requiring us to be in Navarre, FL early Saturday morning and have several other appointments along the Gulf Coast over the next few days.  So we decided to leave Little House at Cummins and drive to Miramar Beach in the car .  After about 7 hours on the road, we arrived at the Candlewood Suites, a very nice extended-stay hotel. This is the first time we have stayed in a motel for at least 5 years. (Thanks to the Sky Med Travel Club for getting us a great rate)  We have a non-smoking studio suite with kitchen area so we're not exactly 'roughing it', but we certainly miss being in our home.  It's hard to remember what to pack when you always have everything you need  with you!

Friday, February 19 - Good news started our day!  The warranty company agreed to pay for the claim minus our $200 deductible with no inspection required, and Cummins will have Little House ready to roll when we return there the middle of next week.   So life continues to be good with a few changes in our plans.

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